The Procter & Gamble Company (Cincinnati, OH)

A deflection component that comprises a reinforcing member and a plurality of tiles fastened to the reinforcing members.

The products made of a fibrous web are used to serve a range of needs. Modern industrial societies are always using paper towels, napkins and toilet tissue tissues, as well as other similar products. The large demand for such paperproducts has created a demand for more improved versions of these products. To perform their intended function and get widespread acceptance, paper products like napkins, toilet paper mop heads and more. should have certain physical properties.

The most important of these characteristics are strength, softness as well as absorbency and cleaning ability. Strength is the ability of a paper web to retain its physical integrity when used. The pleasant , tactile sensation people feel when they use the paper is used to fulfill its purpose. Absorbency is the characteristic of the paper which allows it to hold and absorb liquids, particularly water and aqueous solutions. It is essential to know the amount of fluid a paper can hold. Cleaning capability refers to the ability of fibrous structures to take away or retain dirt soil, dirt, or other body fluids from a surface (e.g. an kitchen counter or body part) or body part (e.g, the face, hands, or the hands of a user).

Through-air drying (“TAD”) papermaking belts that include a reinforcing member and a resinous frame, and/or the fibrous webs formed using these belts, are well-known and are described, for example, in the most commonly used U.S. Pat. No. 4,528,239, issuedJul. Trokhan 9 September 1985 Trokhan is a teacher of a belt in where the framework of resin is joined to the reinforcing element that is fluid-permeable (such as a woven structure or a felt). The resinous framework can be continuous or semi-continuous and may include a number of protuberances that are discrete or a combination of these. The resinous framework extends outwardly from the reinforcing members to create a web-side the belt (i.e. the part that the web is laid out during the papermaking process) as well as a backside opposite to the web-side, and deflection channels that extend between them. The deflection conduits create spaces into which papermaking fibers are able to deflect when there is a pressure differential during a papermaking process. Due to this, papermaking belts are also known by the trade as “deflection members.”

An improvement on deflection members to be used as papermaking belts that produce paper with increased surface area is disclosed in the most commonly given U.S. patent application Ser. No. 15/132,291, formally filed Apr. 19, 2016, under the name of Manifold 15/132,291, filed Apr. 19, 2016, in the name Manifold. Members for teaching deflection manufactured by additive manufacturing such as 3D printing.

Manifold et al. There are some areas that could be improved in the commercialization of commercial papermaking machines as well as commercial nonwoven manufacturing. There are improvements that can be made to the dimensions and the durability of additively-produced deflection members when they are used to create fibrous webs. Papermaking, for instance, can require belts in the range of 110 or 220 inches in length and as long at 60 meters. They can also be expected to withstand extreme temperature, tension and pressures in cycles.

There is a gap in the market for a deflection component with a three-dimensional topography that could be utilized for additive manufacturing in order to make fibrous webs. It can also stand up to the environment of a fibrous Web Making Machine.

A method of creating an deflection piece that has an additive manufacturing, on which fibrous webs are possible, is needed. It can also be utilized in a manufacturing process which can withstand the environmental of a fibrous web maker machine.

Furthermore, there is a need for improved nonwovens that can be used as topsheets in baby care and other products for fem health. Therefore there is a gap in the requirement for a deflection component having a three-dimensional topography afforded by additive manufacturingon which nonwoven webs are formed, and which can endure the process surroundings of a nonwoven web making machine. An approach to create deflection pieces with an three-dimensional topography which allows nonwoven webs to be made by additive manufacturing is required.

A deflection component is disclosed. The deflection member includes the reinforcing element and an array of tiles attached to the reinforcing member.

Click here to view the patent on USPTO website.

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